Production Line

PLC Tags Used

Purpose

Provide real-time insights into production line progress and machine performance. The dashboard monitors production counters, remaining units, completion percentage, cycle time, and line efficiency. It also analyzes machine load trends, performance history, and accumulated output data to detect deviations, maintain stable , predictable production flow.

Owner

UniCloud

Template Information

Dashboard Overview
The Production Line Monitoring dashboard presents a unified real-time view of live production activity and machine behavior.
The Current Production Performance section displays real-time production counters, remaining units, completion rate, production targets, production rate (units/min), cycle time, and running time. Trend curves visualize whether the production line is operating on schedule or requires corrective action.
The Machine Performance History section highlights key performance indicators such as batch output, cycle time distribution, and accumulated production totals. These historical patterns help identify bottlenecks, performance degradation, and irregularities affecting throughput.
Production telemetry logs provide detailed, timestamped data supporting diagnostics, audits, and ongoing improvement efforts.
Together, these analytics deliver a comprehensive understanding of line productivity, enabling teams to optimize planning, increase reliability, and maximize production efficiency.

 

Key Benefits

  • Enhanced production predictability with real-time progress and performance tracking.
  • Detect cycle time or output deviations early to prevent slowdowns.
  • Higher throughput enabled by monitoring production rate and machine load trends.
  • More informed operational and maintenance decisions with historical performance insights.
  • Increased reliability and reduced downtime through data-driven diagnostics.

 

Industries
Manufacturing, Packaging

 

Core Functionalities

  • Production Progress Monitoring: Track counters, remaining units, completion percentage, and targets.
  • Cycle Time Tracking: Monitor real-time cycle time with adjustable thresholds for abnormal behavior.
  • Production Rate Analysis: Assess output rate (units/min) to evaluate efficiency.
  • Machine Load & Performance History: Review load patterns and throughput trends.
  • Production Telemetry: Access timestamped logs for diagnostics and audit requirements.
  • Performance Forecasting: Use accumulated production data to assess operational stability and plan capacity.

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